How do I render thick 2D lines as polygons?

I have a path made up of a list of 2D points. I want to turn these into a strip of triangles in order to render a textured line with a specified thickness (and other such things). So essentially the list of 2D points need to become a list of vertices specifying the outline of a polygon that if rendered would render the line. The problem is handling the corner joins, miters, caps etc. The resulting polygon needs to be "perfect" in the sense of no overdraw, clean joins, etc. so that it could feasibly be extruded or otherwise toyed with.

Are there any simple resources around that can provide algorithm insight, code or any more information on doing this efficiently?

I absolutely DO NOT want a full fledged 2D vector library (cairo, antigrain, OpenVG, etc.) with curves, arcs, dashes and all the bells and whistles. I've been digging in multiple source trees for OpenVG implementations and other things to find some insight, but it's all terribly convoluted.

I'm definitely willing to code it myself, but there are many degenerate cases (small segments + thick widths + sharp corners) that create all kinds of join issues. Even a little help would save me hours of trying to deal with them all.

EDIT: Here's an example of one of those degenerate cases that causes ugliness if you were simply to go from vertex to vertex. Red is the original path. The orange blocks are rectangles drawn at a specified width aligned and centered on each segment.

Oh well - I've tried to solve that problem myself. I wasted two month on a solution that tried to solve the zero overdraw problem. As you've already found out you can't deal with all degenerated cases and have zero overdraw at the same time.

You can however use a hybrid approach:

Write yourself a routine that checks if the joins can be constructed from simple geometry without problems. To do so you have to check the join-angle, the width of the line and the length of the joined line-segments (line-segments that are shorter than their width are a PITA). With some heuristics you should be able to sort out all the trivial cases.

I don't know how your average line-data looks like, but in my case more than 90% of the wide lines had no degenerated cases.

For all other lines:

You've most probably already found out that if you tolerate overdraw, generating the geometry is a lot easier. Do so, and let a polygon CSG algorithm and a tesselation algorithm do the hard job.

I've evaluated most of the available tesselation packages, and I ended up with the GLU tesselator. It was fast, robust, never crashed (unlike most other algorithms). It was free and the license allowed me to include it in a commercial program. The quality and speed of the tesselation is okay. You will not get delaunay triangulation quality, but since you just need the triangles for rendering that's not a problem.

Since I disliked the tesselator API I lifted the tesselation code from the free SGI OpenGL reference implementation, rewrote the entire front-end and added memory pools to get the number of allocations down. It took two days to do this, but it was well worth it (like factor five performance improvement). The solution ended up in a commercial OpenVG implementation btw :-)

If you're rendering with OpenGL on a PC, you may want to move the tesselation/CSG-job from the CPU to the GPU and use stencil-buffer or z-buffer tricks to remove the overdraw. That's a lot easier and may be even faster than CPU tesselation.